Lug-All Come Along Ratchet Winch Hoists are renowned for their superior design and craftsmanship. These hoists are made from high-quality materials and constructed with precision, ensuring they provide reliable performance for many years. However, to maximize the lifespan of your Lug-All winch hoist, regular inspections and maintenance are essential.

Inspection Checklist

Before using your Lug-All winch hoist, it’s crucial to conduct a thorough pre-operational inspection. If any part of the hoist fails the inspection, it should be taken out of service immediately. Damaged hoists can either be sent to Lug-All for professional repair or fixed with replacement parts available through the Lug-All online store.

1. Examine the hooks for signs of deformation, cracks, or excessive wear.
2. Ensure the latches operate smoothly without any obstructions.
3. Inspect the entire length of the web strap for fraying, melting, chemical damage, abrasion, cuts on the face or edges, or any other form of damage.
4. Check the ratchet teeth for gouges, burrs, or any physical damage.
5. Look for bent or broken metal components throughout the hoist.
6. Inspect the pawls for bends, cracks, or other forms of damage.
7. Verify the integrity of the springs.
8. Operate the u-frame and confirm that the u-frame pawl contacts the main frame pawl spring correctly, ensuring it doesn’t miss the spring.
9. Test all operational functions, including lowering, lifting, and free release.
10. For web strap hoists, check the handle for a broken stress link. For wire rope hoists, inspect the handle for bending or deformation. A broken stress link or bent handle indicates the hoist has been overloaded.

Operation Inspection

The Lug-All winch hoist offers three primary modes of operation: tensioning, backing off, and free release. To test the tensioning function, rotate the reverse lever toward the drum to engage the u-frame pawl against the ratchet teeth. Operate the handle as needed to achieve the desired tension.

To test the backing off function, rotate the reverse lever away from the drum to disengage the u-frame pawl from the ratchet teeth. Move the handle until the u-frame pawl engages the main frame pawl spring. Applying additional pressure in the same direction will release the main frame pawl. Release the handle gently, allowing the load to lower one tooth at a time.

To test the free release function, rotate the reverse lever away from the drum to disengage the u-frame pawl from the ratchet teeth. Press the trigger to hold the main frame pawl away from the ratchet teeth.

Maintenance

Some degree of corrosion is expected on Lug-All winch hoists used outdoors. Shafts and other moving parts can be lubricated with light oils or penetrants like WD-40. Regular lubrication ensures smooth operation. However, avoid applying lubricant to the strap of web strap hoists, as this could compromise its dielectric properties and damage the strap material.

By routinely inspecting your Lug-All come along ratchet winch hoist, you can prevent unexpected maintenance issues down the road. While Lug-All winch hoists are manufactured to stringent quality standards, neglecting maintenance can lead to malfunctions. In severe cases, lack of maintenance might cause complete equipment failure, potentially during a critical task. Even though Lug-All incorporates several safety features, unforeseen equipment failures can jeopardize your safety. Staying on top of inspections and maintenance not only protects your equipment but also safeguards you.

It's always wise to take precautions and ensure your tools are in peak condition before use. This proactive approach not only extends the life of your Lug-All winch hoist but also gives you peace of mind knowing that you're working safely. Remember, regular maintenance is key to keeping your equipment running smoothly and efficiently.

For further insights into Lug-All winch hoists, check out our video below demonstrating their functionality and ease of use.

 

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