Editor's note:

In the face of a million-kilometre engine without major repairs, how will companies be treated? Xi’an Cummins’s approach is actually a direct dismantling! It is with this dismantling record that China’s truck network has made a huge impact on millions of kilometers of overhauled engines. With the interest, we chose to break the sand-pot approach and analyze the underlying causes of millions of kilometers of Xikang without major repairs from the user, technology, operations, quality, and partners. Today we experience the quality of the company from the perspective of operations. Please pay attention to our continuous series of reports.

Not long ago, Xi’an Cummins’s million-kilometre engine without major overhaul received widespread attention from everyone. In fact, there are many users of Xi’an Cummins Million Club. What is the high quality of Xi’an Cummins Engine? Today, China The truck network takes you into the operation and management of Xi'an Cummins, letting us uncover the veil of this million kilometers of overhauled engines from the perspective of operations.

The first step of operation controls raw materials and processes

The key to the quality of an engine is to look at its performance after the run-in period. After comparing the use of multiple brands of engines, many users have issued such doubts: Why do other brands of engines after ran out 20,000 kilometers began to appear more obvious ups and downs, and Xi'an Cummins engine can be used more and more What about the province?

Xi'an Cummins Engine

From the control of the basic material source of Xi'an Cummins Engine, we found some answers: For the basic material supplier, Cummins has a complete and strict system for management. Cummins regards suppliers as partners on the entire supply chain. On the one hand, suppliers develop relevant standards and requirements to regulate the quality of raw materials. On the other hand, they provide help and training measures to unqualified suppliers and strictly control them. The plan to achieve the stability and continuous excellence of the entire supply system.

Xi'an Cummins production line

Any supplier who wishes to cooperate with Cummins, no matter where they come from, or how high their brand awareness, must pass Cummins' very strict certification system. Moreover, while continuing to focus on component quality, Cummins actively integrates outstanding suppliers into the international supply chain system to achieve unification of foreign and domestic standards. For the localized Xi'an Cummins Engine, it inherits international heritage and continues to enjoy excellent quality. Thanks to this, Xi'an Cummins has a comprehensive supplier management system, which ensures that its engine products are in sync with the quality of the world, and that it is able to withstand the continuous verification of various users and various working conditions, and has won "more and more use of our customers". Good reputation.

Xi'an Cummins production line

In addition to the control of raw materials, Cummins, as a 100-year enterprise, has many advanced experiences and complete processes in its manufacturing system and production process. Xi'an Cummins fully complies with Cummins' manufacturing processes and specifications, and ensures that the engine products are well documented in terms of process and quality. Follows, there are chapters to follow, to achieve high-quality products. Xi'an Cummins introduced the United States J-hook smart monorail operation assembly line, integrated error prevention and assembly line control system, to prevent the flow of defective products down the process, to achieve full error-free operation, the import of AVL gantry up to 8 million per injection, The high standard of production hardware is the effective guarantee of excellent quality of products.

The second step of operation is excellent, shorten delivery, reduce customer purchase cost

From supplying high-quality raw materials to suppliers to customers to obtain satisfactory products, Xi'an Cummins operations pays particular attention to the optimization of price flow charts in this process, and reduces customer purchase costs by eliminating non-value-added contents in all links, while effectively shortening lead times and achieving customer value. maximize.

At the same time, Xi'an Cummins actively cooperates with its partners to jointly promote process excellence. In 2014, Xi'an Cummins Joint Fuel System Supplier jointly launched a project to shorten the order cycle through VSM/VST. Through the efforts of both parties, the order cycle was shortened from one and a half months to 17 days, which reduced both parties' inventory and met the needs of customers more quickly. There are many examples similar to this, and the value-added items in the excellent value flow chart of Xi'an Cummins and Shaanxi Steam Truck Heavy Duty Trucks and other OEMs are constantly improving.

A very challenging task for the engine company's entire operation process is to improve or optimize the non-value added part. Xi'an Cummins advocates value circulation, especially for the waste of physical objects in the process of circulation, which needs continuous improvement. For this reason, Cummins will have related operating meetings every year, from production to equipment, from suppliers to users, to share the advanced experience in each link, and reduce the waste of manpower, material resources, and time brought about by multiple operations. Xi'an Cummins learns from Cummins's outstanding global operating experience. While ensuring the reliability and stability of the engine products, it also reduces unnecessary losses and time consumption caused by multiple processes and achieves continuous improvement in operational efficiency.

The third step of operation strengthens the training of employee's soft power

Chinese manufacturing companies have always placed more emphasis on the investment in hardware equipment. They often overlook the training of employees' soft power, making the quality of technical personnel not improve step-by-step, and become an embarrassment for enterprise development. Xi'an Cummins pays special attention to employees' soft power. In terms of training, in terms of operations, Xi'an Cummins invested a lot of energy and resources in basic technical training and professional literacy training for employees, and improved the professionalism of the employees' job positions. At the same time, Xi'an Cummins attaches great importance to the safety of its employees and ranks safety as the top priority of the company. Every day at noon, it conducts special safety training for workshop personnel. It is understood that Xi'an Cummins will fully consider the potential harm to employees caused by each type of work, such as frequent bending will cause strain to employees, the management department through the ergonomic analysis to optimize and improve station equipment and related facilities and equipment or improve Degree of automation to avoid potential risks to the workforce.

Training employees' soft power

In addition to basic training, Xi'an Cummins focused on cultivating employees’ collective sense of honor and job responsibility. For this reason, the Xi'an Cummins team, which is full of ownership, is more effective under the guidance of company philosophy. Grow more happily. Through the guidance of employees' growth needs, help employees to enhance their understanding of values ​​and outlook on life, which is the embodiment of “Building a Better Life with Cummins Power”.

In Cummins, the concept of “building a better life” is reflected in the family members of employees. In order to further enhance employees' collective sense of honor, Xi'an Cummins united with employees' families to carry out safety activities and help raise the safety awareness of all employees through the work environment visited by their families. Xi'an Cummins also launched a free safety education program at the joint school to enable employees to help Others and realize the effective transmission of their own values.

It can be said that the strong control of operations is the key to the high quality of Xi'an Cummins' engine products. In the future, Xi'an Cummins will continue to excel in its operations, continue to improve product quality, more effectively meet customer needs, provide customers with quality engine products in a timely manner, and will continue to improve the level of employees in all aspects, to become an internal and external self-cultivation, The legendary "boutique factory"!

Million kilometers of Xi Kang other related reports:

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Xi'an Cummins builds boutique company “three fires”: quality, users, partners: http://

Quality-oriented Xi'an Cummins to achieve high-quality "people and": http://

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