Model NO.: ADS series
Electric Components: ABB, Schneider, Ls, Omron, Customized
Application: Film, Filament, Raffia, Foam
Capacity Rate: 260~1000kg/Hr
Voltage: 380V 50Hz or Customized
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
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Two Stage Recycling and Pelletizing System
Pictures of the production line
The ADS series compacting and pelletizing system combines the functions of compaction, plasticization, and pelletizing into one step. It is ideal for the recycling and pelletizing process of plastics. The ADS system provides a reliable and efficient solution for re-pelletizing crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC materials.
Final products produced by the ADS system are in the form of pellets or granules, which can be directly used in the production line for film blowing, pipe extrusion, and plastic injection, among other applications.
Specifications:
| Model Name | ADS Series |
| Recycling Material | Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc. |
| Final Product Shape | Pellets/ Granules |
| System Composition | Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo |
| Output Range | 260kg/h-1000kg/h |
| Feeding Device | Screw loader (standard) |
| Screw Diameter | 100mm-220mm (standard) |
| Screw material | 38CrMoAlA nitride steel (SACM-645), bimetallic (Optional) |
| Screw L/D | 28/10 |
| Barrel's Heating | Ceramic heater or Casting Aluminum heater |
| Barrel's Cooling | Air cooling through fan blowers |
| Vacuum Degassing | Double vented degassing (Standard) |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depending on project's location |
| Delivery Time | 60 days after order takes effect. |
| Warranty | 13 months since date of bill of lading |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning |
Working steps of ADS compacting and pelletizing system
1. Feeding:
As standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic. 2. Plasticization and degassing:
A specialized single screw extruder applied to gently melt the material. The lumps or flakes will be well melted, plasticized in a 28D/10D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiently, especially suitable to heavy printed film and material with some water content.4. Melt filtration:
A regular single-plate/piston double-station screen changer or non-stop double-plate/piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing:
Die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Main technical parameter:
| Machinery Size | Diameter of screw (mm) | L/D | Motor power (Kw) | Throughput rate (Kg/hr) | |
| ADS100/120 | ASE100 | 100 | 28 | 110 | 260~350 |
| ASE120 | 120 | 10 | 30 | ||
| ADS120/150 | ASE120 | 120 | 28 | 132 | 330~420 |
| ASE150 | 150 | 10 | 37 | ||
| ADS150/180 | ASE150 | 150 | 28 | 185 | 450~560 |
| ASE180 | 180 | 10 | 45 | ||
| ADS180/200 | ASE180 | 180 | 28 | 250 | 650~800 |
| ASE200 | 200 | 10 | 55 | ||
| ADS200/220 | ASE200 | 200 | 28 | 315 | 800~1000 |
| ASE220 | 220 | 10 | 75 | ||
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Advantages of ADS plasticizing and pelletizing system
Plasticizing and pelletizing steps in one system, less labor cost;
Higher efficiency feeding, suitable to PE/PP/ABS/PS/HIPS/PC materials;
Higher output and lower energy consumption.
Why choose us
Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Over-seas installation and training are available;
Machine warranty with spares in stocking and in-time delivery;
Fast machine delivery and installation: ACERETECH produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an ACERETECH recycling machine is 60 days.
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