Full Servo Woman Breast Pad Making Machine 2014 New Product Made in China Export to Canada Pakistan Malaysia Nigeria Iran
August 20 01:01:09, 2025
JWC-RD-SV801
Main Technical Parameters:
1. Designed Speed: 800 PCS/min
2. Stable Speed: 600 PCS/min
3. Qualified Rate: 97% (This rate is calculated based on qualified products compared to total output within 7.5 hours)
4. Efficiency: ≥ 85% (This rate is calculated by comparing actual output with the theoretical maximum output in 7.5 hours)
Installation Capacity: 240 kW (including glue applicators)
Practical Capacity: 180 kW
Electricity: 3-phase, 4-wire, 380V ± 5%, 50Hz (grounded)
Cable: 3×120MM² + 1×50MM² + 1×25MM²
Minimum Air Pressure: 8 kg/cm²
Air Compressor: <0.6 MPa, 2.9 m³/min, 18 kW
Total Weight: 40 T
Noise Level: <85 dB (A)
Machine Dimensions: 23 × 12 × 3.5 m (L × W × H)
Working Area: 28 × 16 × 4 m (L × W × H)
Machine Color: Metal Silver
Product Shape: Elastic Type
Machine Composition:
A. Mechanical Parts
1. Gear-type high-speed crusher
2. Forming drum
3. SAP controlled by frequency converter, adjustable amount
4. High-pressure air blower
5. Fluff core embossing
6. Forming cutter
7. Fluff core transfer drum
8. Release paper flat cutter
9. Product pressing roller
10. Vertical folding system
11. Formation arc cutter
12. 90° Corner turning system
13. Side folding system
14. Small package sealing and pressing roller
15. Small package separate cutting
16. Arranging-out device
17. Safety guard door
18. Side material recycling unit
19. Raw materials lifting unit
B. Electronic Parts
1. Hot-melt Glue Equipment Control System
2. Servo System
3. Power Supply Processing System
4. Auto Web-guider System
5. Gas Resource Processing System
6. Electro-Optic Detecting Processing System
7. PID Temperature Control System
8. Fan Control System
9. Exhausting & Radiation System
10. Maintenance & Lighting System
11. Touch Screen Operating System
12. Safety Protection Door Control System
13. Frequency Transformer Control System
14. Different alarm sounds and indicator lights for various issues, with automatic recording of warnings via interface
Basic Compositions:
1. The machine uses 43 servo motors to control the automatic unwinding of raw material rolls, tension system, and achieves automatic splicing at high speeds. It uses a synchronous belt conveyor for high precision.
2. The high-speed saw mill can process untreated pulp (with insulation system), semi-treated pulp, and treated pulp.
- 2.1 Pulp rack uses pneumatic lifting, capable of holding two rolls
- 2.2 Frequency converter controls the wood pulp supply amount, which is displayed on the PLC touch screen
- 2.3 Forming drum feeding system
- 2.4 Central suction ensures solid fluff
- 2.5 Fluff is evenly formed in multiple zones, and SAP is fully mixed with the fluff
3. Double-screw type SAP addition unit: Wood pulp is mixed with SAP. SAP supply amount is adjusted via frequency converter motor, allowing stepless adjustment that follows the main machine speed. The amount is shown on the PLC touch screen
4. Fluff core embossing unit: Embossing patterns can be customized per client requirements. The embossing roller is heated and temperature-controlled
5. Core-cut unit
6. Elastic ribbon feeding unit: Glued with nonwoven fabric
7. Waste collection box
8. Products are vertically folded twice
9. Final cutting unit
10. Products are vertically folded, cut, and molded after compression
11. Final product output line: Products are automatically counted and transferred to the next packing stage
Hot melt applicator with cross bridge and lamp at glue positions.
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