When a crane breaks down at the worst possible moment, it can seriously disrupt your construction project and cause costly delays. But with the right approach, you can prevent many of these issues and keep your operations running smoothly. At Bobcat Contracting, we’ve gathered some essential tips to help you maintain your overhead crane and avoid unexpected failures.

Here are the most common causes of overhead crane breakdowns and how to prevent them:

Common Causes of Overhead Crane Failures

While every crane issue is unique, several factors tend to be recurring problems:

• Collapse due to improper installation or operator error: This can lead to catastrophic failure if not handled carefully.
• Rigging failure: Mistakes during rigging can compromise the entire lifting process and potentially damage the crane.
• Overloading: Exceeding weight limits can cause structural damage, posing serious safety risks.
• Improper assembly: If the crane isn’t assembled correctly, it may fail under stress or during operation.
• Electrocution from power lines: A dangerous but rare scenario that can occur when the boom or cable comes into contact with live wires.

5 Essential Strategies to Prevent Breakdowns & Reduce Downtime

If you want to keep your projects on schedule and ensure maximum safety, here are five key strategies to implement:

1. Stick to Load Limits

Every crane has clearly marked load limits for a reason. Ignoring these can lead to severe damage or even collapse. Always double-check the weight of your load before lifting and never exceed the specified capacity.

2. Follow Proper Assembly Procedures

Proper installation and disassembly are crucial for safe crane operation. Always refer to the manufacturer’s guidelines and ensure that all parts are correctly installed and secured.

3. Use Safe Rigging Techniques

Rigging is a critical part of crane operation. Make sure loads are balanced and secured properly before lifting. Any mistake in this step could lead to accidents or equipment damage.

4. Invest in Operator Training

Crane operators require extensive training and experience. Working with certified professionals ensures that your equipment is operated safely and efficiently, reducing the risk of errors and accidents.

5. Schedule Regular Maintenance and Inspections

Maintenance is the best defense against unexpected failures. Routine checks and servicing can identify potential issues early and extend the life of your crane. It also helps maintain optimal performance levels.

Get in Touch with a Trusted Crane Company Today

Bobcat Contracting offers a full range of services, including crane rentals, repairs, and rigging solutions. Whether you need assistance with maintenance, inspections, or emergency support, our team is here to help. Contact us online today or call (254) 582-0205 for more information or to request a quote.