400kw Supersonic Induction Heater IGBT Control with Air Condition

Model No.: GYS-400AB
Duty Cycle: 100%
Application: Heating, Forging, Melting, Hardening, and More
Cooling: Water-Cooled
Work Condition: Continuous Operation 24/7
System Control: IGBT Technology
Work Principle: Electromagnetic Induction Heating
Heat Transfer Surface: Tubular Heat Exchanger
Trademark: GY
Transport Package: Wooden Crates
Origin: Guangdong, China
HS Code: 85144000
400KW Supersonic Induction Heater with IGBT Control and Air Cooling

Applications of the Induction Heater:

A. Heating (Hot Forging, Hot Fitting, and Smelting):

1. **Hot Forging** involves shaping metal parts at high temperatures using presses or forging machines. It is widely used for manufacturing components like watch cases, handles, molds, kitchenware, and more.

2. **Hot Fitting** refers to joining different materials by heating them based on thermal expansion. Examples include welding copper cores to aluminum sheets in radiators, sealing plastic tubes, and attaching motor rotors.

3. **Smelting** is the process of melting metals into liquid form, commonly used for iron, steel, copper, aluminum, and other precious metals.

B. Heat Treatment (Surface Quenching):

This process enhances the hardness and durability of metal parts. Common applications include quenching tools like pliers, wrenches, hammers, and automotive components such as crankshafts, valves, and gears.

C. Welding (Brazing, Silver Soldering, and Soldering):

Used to join similar or dissimilar metals by melting solder at a specific temperature. Applications include cutting tools, hardware products, electric kettle bases, and various mechanical components.

D. Annealing (Tempering and Normalizing):

Annealing improves the structure and properties of metals. It is often applied to stainless steel products, kitchenware, and other metal parts to enhance their flexibility and strength.

Key Specifications:
Model GYS-400AB (Three Phase)
Input Voltage 340V - 430V
Input Current 600A
Frequency Range 10-50kHz
Output Current 400-10500A
Cooling Water Flow Rate 0.08-0.16MPa, 25L/min
Water Temperature Protection 80°C
Product Dimensions Main Unit: 1500x1100x1150 mm
Transformer: 1300x600x820 mm
Net Weight Main Unit: 450 kg
Transformer: 300 kg

Delivery Time: Within 25 working days.
Shipping Options: By Sea, Air, or Express.

Optional Accessories Available:
1. Chiller
2. Custom Coil Design
3. Infrared Thermometer
4. Backup Electronic Boards
5. Forging/Melting Furnace, Hardening Fixtures


Factory View
400KW Supersonic Induction Heater with IGBT Control and Air Cooling
Application Photos
400KW Supersonic Induction Heater with IGBT Control and Air Cooling

Miniature Ball Screws

Miniature ball screws--Hojama precision ground ball screws

 
Diameter: 4mm-16mm
Machining method: Ground
Material: Bearing steel and stainless steel are recommended.
Precision Grade: C3 and C5. The repeatability position accuracy can be achieved up to 8μm.
 
 

Anti-rust treatment for ball screws:

I. Surface pretreatment of the objects to be rust-proofed

1. Surface cleaning: An appropriate cleaning method must be selected based on the surface properties of the objects to be rust-proofed and the actual conditions. Commonly used methods include solvent cleaning, chemical treatment cleaning, and mechanical cleaning.
 
2. Surface drying: After thorough cleaning, the surface can be dried with filtered dry compressed air, or in a dryer at 120~170℃, or wiped dry with clean gauze.
 

II. Application of anti-rust oil

1. Immersion method: Small-sized items are immersed in anti-rust grease to allow a layer of anti-rust grease to adhere to their surfaces. The thickness of the oil film can be controlled by adjusting the temperature or viscosity of the anti-rust grease.
 
2. Spraying method: For large-sized rust-proof objects that cannot be treated by immersion, spraying is generally performed with filtered compressed air at a pressure of approximately 0.7MPa in a clean-air environment. This method is suitable for solvent-diluted anti-rust oil or thin-layer anti-rust oil, but complete fire prevention and labor protection measures must be implemented.
 
3. Brushing method: Applicable to outdoor construction equipment or products with special shapes that are not suitable for immersion or spraying. When brushing ball screws, care must be taken to avoid grease accumulation and prevent missed coating.
 
Hojama is famous for the high-precision ball screw manufacturing. For the mini size ball screw, we can provide customization support on dimensions, materials, surface treatments, and more. Just provide us with the product drawing, and we can offer you not only a high-quality product but also considerate service.

 
internal circulation ball screwend cap type ball screw
 

intubation ball screwcover plate ball screw

Miniature Ball Screws,Lead Screw Backdrive,Back Drive Ball Screw,Miniature Ball Screw Assembly

Suzhou Industrial Park Hojama Technology Co., Ltd , https://www.hojama-tech.com